Sunday, January 18, 2009

Design Notes - Analog Basics - 06

Building discrete semiconductor and passive designs, using Opamps and Mixed Design Circuits are the first step in electronics. Most consumer Electronics have a high analog circuit content. Even in Embedded Systems the interface design that matters for real time systems is an analog circuit.

Here are some more analog points in my old notes.

  • The Contact resistance of connectors, thermocouple effects in connectors and solder joints and thermal gradients over the PCB can cause errors when you measure in high resolution.
  • High impedance points of circuit like 500 kilo ohm and above can pick up AC noise and DC leakage currents. this will affect the performance of circuit, so for DC you have to put a 'gaurd ring'of the signal ground around that point in PCB. For RF you have to shield with things related to iron and mu metal, for low signals even a copper shield will do.
  • Unused high impedance inputs of opamps or gates or any IC should be pulled-up or down.
  • High Impedance inputs which have to float can be made noise immune with a small cap to ground. Like a 102 CD.
  • If an opamp circuit with feedback oscillates, then a cap at the right place can stop it, it will dampen the oscillations, just like eddy current dampening in moving coil meters. One way is a cap across the feedback resistor another way a cap between inv- and non-inv+ inputs. A closed loop system may oscillate at border points. The value of cap depends on how fast (response time) the system has to be and the type of oscillations seen.
  • Inputs and Outputs are the points of electric abuse, opto isolate, use zener barriers with overrated devices.
  • If one layer of PCB is a ground plane and second layer has wide tracks they may form a capacitance (say 1pF) with the PCB glass epoxy as dielectric, more so in multilayer PCB as dielectric is thinner.
  • In a 3-1/2 digit meter circuit you may need 0.1% Resistors 10ppm or less, so in a 4-1/2 meter we need 0.01% Resistors 1ppm or less or temperature compensation circuits and trimpots.
  • Tolerance of resistors in a precision circuit and thermal drift of both opamps and resistors; can show movements in high resolution measurements. So the whole circuit may have to be built into a sealed 40 deg C Instrumentation Oven sealed in glass wool. This will work both in cold and hot climates.
  • Humidity, chemical fumes, dust and grime should not reach the analog circuit areas. Depending on application, a coating may have to be given or the entire unit hermetically sealed.
  • Use MFR (metal film resistor) 1% in all analog designs and if possible use only MFR for better reliability.
  • Glass epoxy PCB have high insulation resistance, above 10 tera ohms, and are not hygroscopic which means they do not drink water vapor, this makes them very suitable for precision instrumentation and sensitive circuits.

Contents

Basic Electronics
Basics of Electronics
Product Production
Work Discipline
Testing Points
Learning Electronics
Electronics Theory

Production Notes
Prototype Fabrication
Electrical Circuits
Electromechanical


Library
Scots Guide Electronics
Engineering - Wikibooks
Design Lab - Jim Svoboda
DC Circuits UOG
Socratic Electronics
Blobz Guide Electric Circuits


Product Design
Product Development
Constant Current Source
Good Voltage Regulators
Insulation Resistance
Digital Insulation Tester
DN Schematic PCB 04
DN Product Design 07


Hobby Circuits
VU Meter Circuits
LED brightness control
555 Incredible Chip
Process Control
liquid level measurement
Thermocouples and RTD
Design ADC Interface uC
Thermocouple Amplifier
IA Instrumentation 02
Temperature on DMM
Optical Proximity Switch
Analog Mux - Data Acquisition


Test Measurement
Instrumentation Automation
NI Test and Measurement
DMM Digital Multi Meter
Oscilloscope in T&M
IA Automation 01
Build Instruments
Tektronix T&M Equipment
Educators Corner – Agilent


Power Electronics
UPS Background
Transformer Connections
DN Power Electronics 03
DN Power Electronics 02
Half Bridge Convertor SG3525


Embedded
Interfacing Microcontrollers
Embedded Process Control
80C31 8052 Microcontroller
Microprocessors and uC
Embedded Systems Design

Components
Good Voltage Regulators
Relays and Contactors
Potentiometers Trimpots
Prototype Boards Types
Types of Capacitors
Types of Switches
Resistors How they Work
Coils Transformers SMPS
Mains Transformers Types
DN Components Selection 05

Tutor Gadgets
Count-Up Timer
Digital Logic Gates
Electronics Tutors

History
Teaching Instruments
Charles Proteus Steinmetz
Muntzing a Circuit Design
Teralab Electronics projects
Historical Instruments


Tables, Charts, Videos
Binary and Hex
Resistor Color Code
Ohms Law
Giga, Tera, Pico, Nano
High Resistance Materials

Analog
School - Analog Design
DN Analog Basics 06
DN Op-Amps 01
TI Semiconductors