Saturday, May 31, 2008

NO-NC SSR Plastic Box

This was a Fire Retardant Plastic Box which was made for the SSR I/O Stackable Modules. DC Control for an AC Load. Usually it is to control another Big Three phase contactor;

Pneumatic or Steam Valve, Solenoids-Motors. When Mounted at the end of the PCB it offers over 2kV Isolation from the Digital Circuits. The Output 230V signals NO-NC, can control Light Loads like the Coil of a Big 230V Relay also called contactor.

It could be Mounted on a PCB by soldering or a Plugin Base. It is better to have Crimped connections or Terminals. A very good quality spring Loaded Socket may also work but it has to be rated for many operations. Things like Nickle Alloy Plated, Beryllium Copper were the Materials Jargon. A contact resistance in the Terminals, a mismatch of alloys, electrochemical reactions, Corrosive Fumes, Brine or High Humidity can build a Loose connection into a Dangerous Sparking Contact.

Not only the Functionality of the SSR will be affected in a Sparking Contact, but a Risk of a Fire Developing. When Inflammable Materials or Volatile Liquids are Present Nearby, the risk is even greater.

Read More - Solid State Relays SSR

Temperature Controller 48-96

A 1/8 DIN Indicating Temperature Controller. This is a Analog Controller built around ICL7107. Read more here Temperature Measurement and Control.
48 96 Temperature Controller
This is a 48-96 DIN Temperature Controller, it is mains operated, it is in a Industrial Plastic Housing. It is not meant for very harsh environments. Suitable for Control Panels in Control Rooms. It has a accuracy and linearity of 0.5%. It had options of on-off or time proportional control

Friday, May 02, 2008

Tera Ohm Meter and Insulation Tester

This is a 20 Tera Ohm Insulation Tester I made around 20 Years Back. It had even Polarization Index for Transformer Insulation. It generated 1000V DC Regulated Voltage and the pA leakage Current was Measured. See more here Insulation tester or Tera ohm meter.

Insulation Tester
A regulated, low ripple, high voltage of very low current capability is applied by instrument on a DUT (device under test). The leakage current in nA or pA (picoamps, nanoamps) is measured and readout, The Innovation i did was to measure the current in Vref and not Vin of ICL7107, this made the 1/x computation.

Also using the ICL7650 Chopper Stabilized amplifier must be done as shown in data sheets with grounded guard rings. pA will leak on the PCB itself if layout is not done keeping this in mind.

Hobby DIY Garage