Solderman Basic Electronics

Basic Electronics, Practical Electronic Projects, Learning Circuit design, Electrical Fundamentals. Edutainment and Interactive Examples.

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Wednesday, July 01, 2020

NO-NC SSR Plastic Box

This was a Fire Retardant Plastic Box which was made for the SSR I/O Stackable Modules. DC Control for an AC Load. Usually it is to control another Big Three phase contactor;

Pneumatic or Steam Valve, Solenoids-Motors. When Mounted at the end of the PCB it offers over 2kV Isolation from the Digital Circuits. The Output 230V signals NO-NC, can control Light Loads like the Coil of a Big 230V Relay also called contactor.

NO-NC SSR Plastic Box delabs

It could be Mounted on a PCB by soldering or a Plugin Base. It is better to have Crimped connections or Terminals. A very good quality spring Loaded Socket may also work but it has to be rated for many operations. Things like Nickle Alloy Plated, Beryllium Copper were the Materials Jargon. A contact resistance in the Terminals, a mismatch of alloys, electrochemical reactions, Corrosive Fumes, Brine or High Humidity can build a Loose connection into a Dangerous Sparking Contact.

Not only the Functionality of the SSR will be affected in a Sparking Contact, but a Risk of a Fire Developing. When Inflammable Materials or Volatile Liquids are Present Nearby, the risk is even greater.

Read More - Solid State Relays SSR

Control Interface to PC Ports

A computer can be used to control or automate systems. From turning lights on/off at your home to shutting down motors or heaters in industries. Speed control and PID Control too.

PC based Instrumentation is easy to implement using USB Devices and Plugin Cards for Test and Measurement.  Most instruments can communicate with PC on the GPIB interface.

Control Interface to PC Ports

USB interfaces have made such PC based Data Acquisition and Controls much easier. In the early days it was Printer Port and Serial Port. The future is for Wireless Device Networking.

Control Interface to PC Ports.

When Intelligent Devices (embedded systems) are privately and securely networked, it is called the Intranet of Things. This is like a Home-Office-Business private closed Cloud. This is ideal for Home and Infrastructure Automation and even Big Business or SMB Automation.

This can get you started too. The few examples above show an instrumentation - Logic Analyzer 'Like' interface and a relay-display driver circuit. They are examples i tried for students to try out and learn.

Microprocessors and Microcontrollers

Analog devices like transistors and diodes lead to opamps and analog computing. This takes more parts but with fast devices can be real time. Then came Logic and Digital Circuits, here also big systems will take too many parts. A very Old hp Logic Analyzer instrument, could be HP1607A, had more than five large PCBs, Toggle Switches and numerous 74Fxx TTL Chips. I tried to revive it, it could not be fully restored.

Embedded Microcontroller - delabs

Then came the solution the Microprocessor. Here the entire system goes into the firmware and a Hardware Tool Set in the Microprocessor made up of Logic and Math is sequentially used to perform the same operation that would require innumerable Gates in a plain hardware digital circuit. But as it performs the operations one after another, it takes time and is defined by the CPU Clock Speed.

Embedded Microcontroller - delabs

When the External RAM and EPROM and other peripheral devices moved into the main package, MicroController were born. When more external devices merged with the MicroController. It formed a nearly complete computer, this is known as the SOC.